
Installing a Prefab Fireplace
Unlike building a traditional brick fireplace, installing a factory-built fireplace requires no masonry skills. The project is straightforward unless the installation involves running a flue through an upstairs bedroom or attic. Nevertheless, this is a relatively big job that does require knowledge of basic construction techniques such as working with concrete foundations, framing walls, and more. If you’re not an avid do-it-yourselfer, you’re better off having your new fireplace professionally installed.
A fireplace can be installed flush in a wall or boxed in at the end of a room, or in a corner. Installing a fireplace inside the walls of your home is considerably more involved because you must provide proper support under the floor and run a flue up through the ceiling and out the roof. For this type of project, call a building contractor or professional fireplace installer.
Following are general guidelines for accomplishing an outside installation. Manufacturers provide specific guidelines for framing, depending on the product. Be sure to check those specifications and follow the directions precisely.
The Overall Strategy The firebox and flue are installed in a chimney-like enclosure called a “chase,” which’s framed like a conventional wall. The chase must be supported by a foundation. It can narrow above the fireplace and be covered to resemble a masonry chimney, or it can extend in an unbroken line to the top and be covered to match the siding of the house.
Although factory-built fireplaces come in a wide range of shapes and sizes, a typical firebox opening is 28 to 42 inches wide and 16 to 24 inches high. The overall dimensions of the fireplace and the size of the room determine whether the fireplace projects fully into the room, is placed entirely outside the wall, or falls somewhere in between. Typical outside dimensions for built-in fireplaces are 38 to 52 inches wide, 23 to 26 inches front to back, and 40 to 5 inches from the bottom of the firebox to the top of the smoke dome.
Detailed dimensions may matter more than overall dimensions if your space is tight. For example, the chimney collar may fall at the center of the front-to-back axis or off to one side. The exact location of the chimney collar will affect the placement of your fireplace and its foundation.
If you’re installing a heat-circulating fireplace with flexible ducting, you’ll have to frame openings for inlets and/or outlets. You may want to make a trial assembly of the ducts before framing to make sure you understand the needs of the installation. Also, before you begin to frame, plan where you’ll place the opening for an outside combustion air duct and where you’ll plumb the gas line for a gas lighter, if you’re using these optional devices.
Factory-built fireplaces have stand-offs and V-shaped spacing tabs on the firebox to maintain clearances, so framing members may not be notched to fit these in. Don’t be misled by the term “zero clearance,” which only applies to the base, not the top or sides.
Establishing A Base Dig out the site for a continuous footing and foundation to the same depth as the house’s. Build concrete forms and tie steel reinforcing bars in the footing into those in the existing foundation. Top the foundation with a mudsill that is flush with its counterpart in the main foundation.
Then cut away both interior and exterior wall surface materials to expose the wall’s framing. Erect a support reaching from floor to ceiling and beyond each side of the opening to support the ceiling joists while you cut out the studs and replace them with a framed opening. Build the header from a pair of 2 by 6’s on edge. If you’re planning an outer hearth, trim the sole plate flush with the inside finished floor
If you plan to change level in order to have a raised hearth, or to lower the fireplace so the firebox floor is flush with the hearth extension, consult your building department before designing a foundation and joist system. Especially in cases of lowering a firebox, you risk violating codes on minimum clearances of wood from earth and wood from firebox opening. Once the platform is complete, slide the fireplace into position, then add a sole plate around the platform perimeter.
Building The Chase After you position the fireplace, assemble and attach the flue up to the eaves(if you’re using 15-inch-diameter pipe, it won’t fit between studs set 16 inches on center). Pipes of smaller diameter can be assembled after framing is complete.
Use 2 -by-4 studs spaced 16 inches on center to build exterior walls around the perimeter. Diagonal bracing or plywood sheathing may be required by code. Secure the studs butted against the wall to the main wall’s studs.
One area of some complexity is fireblocking. One fireblock is required for every 8 feet of vertical rise. These fireblocks must form a solid horizontal stop across the chase to block upward drafts, and the chimney must have a firestop spacer where it passes through the fireblock, as in inside installations.The example shown approximates the framing for a code-approved firestop, but be sure to check with your building inspector before designing your chase. The horizontal cover is usually made of 3/8-inch plywood. It must fit snugly against the walls of the chase on all four sides, meeting firestop blocks set between the studs.
When the chase is constructed to its full height, install roof flashing and a closing, such as prefabricated sheet-metal closures available in several sizes from fireplace dealers. Then top the chimney with a cap made for it.
Finishing The Interior Replace the interior wall covering(or repair damage), holding any combustible material back the required clearance from the fireplace.
Facing The Fireplace If your facing is made of plywood, drywall, or any other combustible material, it must not cover the fireplace face frame. Instead, butt it flush against the outer edges of the frame, or; if it’s to project from the face frame, set it at least 6 inches from the sides of the firebox opening and 12 inches above the top. This setback requirement also applies to mantels.
Finishing The Hearth For a raised hearth, frame a platform over the finished floor using ¾-inch plywood. Place a 24-gauge galvanized steel or aluminum sheet under the firebox and extend it to the end of the hearth to serve as a spark guard.
Reinforce the platform with 2-by-4 cross members centered beneath joints in the plywood. Remember that the bottom thickness of a factory-built fireplace firebox can range from 6 to 9 inches, so the opening will be noticeably higher than the hearth extension unless you set the fireplace on a separate, lower platform.
For a hearth extension approximately flush with the finished floor, cut away the floor to the desired width and length. Lay down ½-inch-thick cement board and bond tile or slate to the board. A hearth laid over a finished floor will require no carpentry, but such hearths produce a toe-stubbing lip, and particularly thick ones may obstruct the inlets of a heat-circulating fireplace.
Installation Steps For A Flush Fireplace
- Build the platform
Pour a foundation and cut open the wall. Then build a platform flush with the subfloor and a kinch-thick hearth flush with the finished floor. Lop the joists for the platform at least 1 foot along existing subfloor joists and nail with at least three 3½-inch common nails on both sides, at each end of the overlap.
- Assemble the chimney
Position the fireplace, then assemble the chimney to the eaves. Hold the pipe in place with temporary plumber’s tape bands until you build the framing. Cut the roof eave’s line back flush with the house wall and just wide enough to accept the framing plus its covering.
- Frame the chase
Using 2-by-4 studs spaced 16-inches on center, build exterior walls around the perimeter. At the top, install roof flashing and a closing, such as a prefabricated sheet-metal closure. Cap the chimney with a manufactured cap. Insulate the chase with unfaced batts. Sheathe or side the exterior of the chase to match the house.